ABSTRACT
The
US Army is currently seeking to reduce fuel
consumption by utilizing fuel efficient lubricants in its
ground vehicle fleet. An additional desire is for a lubricant
which would consist of an all-season (arctic to desert), fuel
efficient, multifunctional Single Common Powertrain
Lubricant (SCPL) with extended drain capabilities. To
quantify the fuel efficiency impact of a SCPL type fluid in
the engine and transmission, current MIL-PRF-46167D arctic
engine oil was used in place of MIL-PRF-2104G 15W-40 oil
and SAE J1321 Fuel Consumption In-Service testing was
conducted. Additionally, synthetic SAE 75W-140 gear oil
was evaluated in the axles of the vehicles in place of an SAE
J2360 80W-90 oil. The test vehicles used for the study were
three M1083A1 5-Ton Cargo vehicles from the Family of
Medium Tactical Vehicles (FMTV). The M1083 utilizes a
Caterpillar C7 ACERT engine, an Allison MD3070PT 7-
speed automatic transmission, and Rockwell/Arvin-Meritor
7.8:1 ratio, single reduction, amboid gearing, bevel wheel end
reduction axles. Each test segment consisted of vehicle
operation over a 67.6 km (42 mile) course at speeds of 40.2
and 80.4 km/hr (25 and 50 mph). These speeds where chosen
to be representative of actual military vehicle usage in
convoy type operations. Each test segment was compared to
its previously run baseline for fuel consumption comparison.
A fuel consumption improvement was demonstrated for
reduced viscosity lubricants in both the engine and
transmission test segments.
INTRODUCTION
The U.S. Army desires to increase the fuel efficiency of its
ground vehicle fleet. One potential area for fuel consumption
improvement is found in the lubricating fluids locatedthroughout the driveline. By varying the lubricating fluids
used
in the vehicles drivelines, a potential reduction in
mechanical losses can be achieved. These mechanical losses
can occur in many forms including frictional, pumping, and
churning losses, and are very dependent on the fluid's
chemical/physical properties and the equipment design. A
small increase in the overall driveline efficiency could have a
significant impact financially when multiplied over the entire
U.S. Army vehicle fleet. In 2008, an average of 68 million
gallons of fuel a month were consumed by military forces in
Iraq and Afghanistan alone [ 1]. Increased efficiency provides
both the typical financial benefits experienced by commercial
users and a reduction in transportation and logistics costs in
providing fuel to deployed vehicles around the world.
Additionally, the extended drain capabilities of a SCPL
would reduce costs associated with transportation of
lubricants and man-hours for oil changes. This investigation
looked at the fuel consumption effects of low viscosity,
synthetic engine, transmission, and axle gear lubricants as
used in 5-Ton Cargo M1083A1 variant of the Family of
Medium Tactical Vehicles (FMTV). These fluids have shown
fuel consumption benefits in the past [ 2,3,4]. Fuel
consumption changes were determined according to the Joint
TMC/SAE J1321 Fuel Consumption In-Service Test
Procedure - Type II [ 5]. Information from this investigation
will be used to quantify the fuel efficiency benefits of the
candidate lubricants.
APPROACH
There are many options for testing lubricant fuel efficiency.
Tests range in complexity from engine fuel economy tests,
such as Sequence VIB and CEC M111 for gasoline engines,
to vehicles running long-haul style routes or comprehensive
field tests. For the scope and budget of the project, and the
Fuel Efficiency Effects of Lubricants in Military
Vehicles2010-01-2180
Published
10/25/2010
Robert Warden and Adam Brandt
Southwest Research Institute
Allen Comfort and
Luis Villahermosa
US Army RDECOM-TARDECDownloaded from SAE International by American Univ of Beirut, Sunday, July 29, 2018desire to get data that was as close to real world as possible, it
was
determined that in-vehicle testing would be the best
option. The vehicle platform
SAE_2010-01-2180_Southwest Research Institute_Fuel Efficiency Effects of Lubricants in Military Vehicles
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